Frequently Asked Questions

Find answers to common questions about our products, services, and custom protection solutions.

Most people land here trying to figure out:

• What case they need 
• What type of foam makes sense 
• How the process works 
• What it costs and how long it takes 

We’ll walk you through it clearly and without overcomplicating it.

Pelican Cases – What You Need to Know

The accordion ensures fluidPelican Products cases are waterproof, crushproof, dustproof protective cases designed to protect sensitive equipment in extreme environments.They are commonly used for military, aerospace, industrial, medical, and electronics applications. transitions with smooth open/close animations, making content more engaging and user-friendly.

Yes.

Most Pelican Products cases are rated to IP67 standards, meaning they are built to handle water, dust, and impact in demanding environments.

The right case depends on your equipment dimensions, foam thickness, and how the case will be used.

We recommend starting with your equipment and working backward into the right case rather than guessing.

Pelican Products offers a lifetime guarantee on most of their cases.
If a case breaks under normal use, it can be repaired or replaced.

If something happens:
• Take a few photos 
• Note what failed and how it happened

Send that to us, and we’ll help guide you through the warranty process.

Product & Design

Custom foam inserts are precision-cut foam interiors designed to fit your exact equipment.

They:
• prevent movement and damage
• organize components
• improve efficiency in the field
• enhance presentation

The best foam depends on your application. Common options include:
• Polyethylene (PE) foam – durable, closed-cell
• Cross-linked polyethylene (XLPE) – premium finish
• Polyurethane (PU) – softer, cost-effective
• Anti-static (ESD) foam – for electronics

Pick-and-pluck foam works for light use.

Custom foam is better when:
• equipment is valuable or sensitive
• cases are used frequently
• presentation matters
• consistency is important

We design around your equipment using:

• CAD files
• dimensions or drawings
• photos or physical samples

The layout is built around protection, usability, spacing, and presentation.

Yes.

Foam density, thickness, and design all contribute to shock absorption and vibration protection.

Foam Types Explained

Polyethylene foam is a durable, closed-cell foam known for water resistance and long-term performance.
It’s commonly used for heavier equipment and repeat use.

Polyurethane foam is softer and more cost-effective.
It’s typically used for lighter-duty applications.

XLPE is a premium foam with a smoother finish, cleaner appearance, and improved durability.
It’s often chosen when presentation matters.

Ethafoam is a brand of polyethylene foam manufactured by Sealed Air.
The term is often used generically to describe polyethylene foam.

ESD foam is designed to protect sensitive electronics from electrostatic discharge.
It’s commonly used for circuit boards and electronic components.

Closed-cell foam (like polyethylene) is more durable and water-resistant.
Open-cell foam (like polyurethane) is softer and more economical but less durable.

Customization & Case Options

Yes.

We offer:
• exterior case branding
• foam-cut logos
• labels and overlays

This helps elevate the overall presentation.

Yes.

We support rackmount systems, long cases, and custom configurations for specialized equipment.

Ordering, Pricing & Lead Times

Pricing depends on:
• foam type
• design complexity
• case size
• quantity

The best way to get accurate pricing is to request a quote.

Yes.

Volume orders and repeat programs typically allow for better pricing.

Lead times depend on complexity and volume.
If you have a deadline, let us know early. Very few cases are stocked, but on the custom products we can move your project through as fast as anyone.

Yes.

Tracking is provided once your order ships.

Industries & Applications

We work across:
• Military and defense
• Aerospace
• Industrial and energy
• Medical
• Electronics

Yes.

We understand timelines, compliance requirements, and communication expectations in these environments.

Why TacRugged

There are a lot of places that can sell a case.

We focus on:
• how your equipment is actually used
• how it presents to your customer
• how it performs over time

We don’t just make it fit - we make it work.

Send us:
• a parts list
• CAD files
• drawings
• or even a few photos

We’ll help you figure it out quickly and point you in the right direction.

Every project is a little different. If you’re trying to protect equipment, improve presentation, or build a repeatable solution, we’re here to help.

Still Have Questions?

Our team is here to help. Whether you need technical specifications, application guidance, or project consultation, we're ready to assist.

Technical Support

Get help with product specifications, compatibility questions, and technical requirements.

Call Support →

Sales Inquiry

Discuss your project requirements, timelines, and pricing with our sales team.

Request Quote →

Custom Projects

Schedule a consultation to discuss complex or specialized protection requirements.

Email Us →

Ready to Discuss Your Protection Requirements?

Our team can answer specific questions about your equipment and help you determine the best protection solution for your application.